EPS Cement Panels Production Line

Sandwich Wall Panels Production Process

EPS Cement Sandwich Panel Production Line is made of mixer equipment, expander equipment, mold equipment and other machinery set. The capability is mainly decided on the quantity of mold car. The advantage of the production line is high output, low input, stable quality and high efficiency.

eps sandwich panels production process

Wall Panels Production Line 3D Model

Mixer Equipment

sandwich wall panels machine

Usage: mixing EPS polystyrene foam particles, cement, sand, calcium silicate board, additives and other raw materials at a proper ratio.

Feature: every parts are designed simple and practical to keep cost efficient. High output, only needs five minutes to finish mixing one cubic meter raw material. Easy operation, very easy to operate.

Relative equipment: cement screw pumping system, weighting hopper for cement and sand, foam hopper, outer hopper, water pump and other accessories.

(JS500/JS750) Mixer Parameter
ItemUnitJS500JS750
Discharged Capacityliter500750
Feeding Capacityliter8001200
Production Ratem³/h20-2530-35
Maximum Diameter of MixtureMm6080
Mixer Electric Motor PowerKW18.530
Windlass Electric MotorKW5.57.5
Mixer Leaf Turning Speedcircle/minute3029.3
Lift Electric Motormeter/minute35.633.5
SizeMm2960*2600*44003100*3500*5620
WeightKg39706100

Mold Car

mold car for eps cement sandwich panel production line

Usage: moulding EPS cement panels

Type: horizontal mould car, vertical mould car, semi-automatic mould car, full automatic mould car

Feature: face panel and core forming by one time compound, low input and high output & returns, easy and convenient for operation.

Relative equipment: windlass, railroad, transition car and pouring table.

BYJ-ILF Vertical Traction-type Automatic Sandwich Panel Mold Car
Type2270/2440/3000
Size (L*W*H)3180*1380*3480mm
Weight2700kg/2900kg/3000kg
Mobile Power (KW)——
Mobile Speed (Meter/Minute)≤60
CompositionMasterChassis Assembly, Front Vertical Shelf, Back Vertical Shelf, Back Pressure Panel, Rod
AccessoryPartition Panel, Side Mold, Bottom Mold
Production InformationThickness(mm)Width(mm)Length(mm)Quantity(unit)Area(㎡/unit)
227024403000
506102270

2440

3000
5677.583.35102.48
605272.077.4095.16
754663.768.4784.18
904258.1662.5176.86
1004055.3959.5473.2
1203649.8553.5865.88
1502433.2335.7243.92
1802027.729.7736.6
2001824.926.8032.94
RemarkEquipment Sets for Production Line: 2 units of 1.5KW Windlass for Mobile Equipment, 2 units of Transition Car for Production Transition, 1 set Air Compressor for Spraying Release Agent, Pour Table
BYJ-ILS Vertical Traction-type Automatic Solid Panel Mold Car
Type1600/2270/2440
Size (L*W*H)3180*1380*3480mm
Weight2700kg/3600kg/3700kg
Mobile Power (KW)——
Mobile Speed (Meter/Minute)≤60
CompositionMasterChassis Assembly, Front Vertical Shelf, Back Vertical Shelf, Back Pressure Panel, Rod
AccessoryPartition Panel, Side Mold, Bottom Mold
Production InformationThickness(mm)Width(mm)Length(mm)Quantity(unit)Area(㎡/unit)
160022702440
506101600

2270

2440
5654.6677.583.35
605250.7572.077.40
754644.963.768.47
904241.0058.1662.51
1004039.0455.3959.54
1203635.1449.8553.58
1502423.4233.2335.72
1802019.5227.729.77
2001817.5724.926.80
RemarkEquipment Sets for Production Line: 2 units of 1.5KW Windlass for Mobile Equipment, 2 units of Transition Car for Production Transition, 1 set Air Compressor for Spraying Release Agent, Pour Table

EPS Expander Equipment

eps cement sandwich panel production line

Usage: expanding EPS polystyrene foam particles

Feature: high technology to keep every part safe, high speed EPS output, easy and convenient for operation and long-term stability.

Principle: continuous expanding, in a certain body size and the steam flow conditions, can control the EPS pretest probability density by adjusting the feed speed and adjusting the height of the machine feed port, in order to get lower bulk density of EPS raw material, will make “secondary expand”.

(PE/C90) EPS Expander Equipment Parameter
ItemUnitParameter
Materiel Diamatermm900
Heightmm2000
Steam PressureMpa0.6
Compress Air PressureMpa0.6
First Time Expander Densitykg/㎥12-40
First Time Efficiencykg/h250-400
Second Time Expander Densitykg/㎥≥8
Second Time Efficiencykg/h250-400
PowerKW6
VoltageV/Hz380/50
Sizemm4600*2000*2700
Weightkg1500

Boiler

boiler for sandwich panel production

Usage: providing hot steam for the EPS expander system

Type: electric boiler, diesel boiler, gas boiler, etc.

Bolier (Electric and Heat LDR0.5-0.7)
ItemUnitParameter
Limit Steam CapacityT/h0.5
Limit Workign PressureMpa0.4-0.7
Heat Efficiency%98
Steam ExitDNmm40
Blowdown ValveDNmm25
Security ValveDNmm40
Sizemm1820*1100*1940
Voltagemm380
Electric Losskw360
Each Group Power * Groupskw*n24*15
Transport Weightkg100